Bsc Mechanical Engineering

Mechanical Maintenance Manager

• Prepare, manage, and oversee the area OPEX and CAPEX budget, ensuring cost control measures are in place.
• Oversee procurement for parts and services related to area equipment.
• Optimizing area equipment spare parts inventory and implementing cost-saving strategies through in-house repairs, localization, OEM replacements, and modifications.
• Identify areas for cost reduction, and implement strategies to improve overall financial efficiency.
• Direct and oversee the planning, execution, and documentation of mini/major shutdowns, ensuring strict adherence to schedules.
• Supervise the planning and execution of routine preventive, predictive, and corrective maintenance for all equipment ensuring compliance with stringent safety standards during all activities.
• Ensure that the area equipment and infrastructure that includes but not limited to tanks, canal systems, water treatment systems, cooling towers, circulating water pumps, demineralized water systems, and fire-fighting systems, along with associated piping, valves, and pumps are well-maintained to prevent unexpected downtimes.
• API inspections and testing in the area.
• Coordinate with operations team to identify potential issues and resolve them promptly to ensure uninterrupted operations.
• Diagnose through RCA and address equipment breakdowns and failures (both rotary and stationary).
• Engineer, Review and supervise execution system modifications, including Management of Change (MOC) processes, asset replacements, revisions of preventive maintenance (PM) and condition-based maintenance (CBM) procedures, leading to significant improvements in equipment performance and operational reliability.
• Manage and lead a diverse team of engineers and technicians.
• Train and develop area personnel to foster a culture of high performance.
• Set performance goals for the team and conduct performance reviews to ensure alignment with department objectives.
• Steam Turbine major overhaul (2019).

Assistant Maintenance Manager

• Developed and managed the maintenance OPEX and CAPEX budgets, ensuring opImal resource
allocaIon for operaIonal efficiency.
• Executed inventory management for criIcal spares, opImizing stock levels to support maintenance
acIviIes effecIvely.
• Coordinated planning and scheduling of prevenNve maintenance (PM), correcIve maintenance (CM)
acIviIes, and annual shutdowns to maximize equipment upIme.
• Implemented an energy conservaIon plan to enhance operaIonal efficiency and reduce energy costs
across the facility.
• Oversaw the operaIon and maintenance of key equipment, including ammonia reciprocaNng and air
screw compressors, water tube boilers (6 tons), Diesel generators, Washers, conveyors, Fillers, and
the water treatment secIon (RO plant, Tanks).
• Led the development and execuIon of an Environment and Safety program, successfully clearing the
first‐ever safety audit in the role of EMS Coordinator.
• Managed and led a diverse team of engineers and technicians. (Electrical and Mechanical)
• Recruited, trained, and developed plant personnel to foster a culture of high performance.
• Set performance goals for the team and conduct performance reviews to ensure alignment with
department objecIves.

Assistant Maintenance Manager

Led the installation and commissioning of a diverse range of equipment, including 350 units of gear manufacturing machines, 500 KVA engines, reciprocal compressors, weigh bridges, cooling towers, and piping systems for natural gas and water. Additionally, I developed a comprehensive database for technical documentation and drawings to enhance information management.

Collaborating closely with electric companies, I ensured the seamless integration of PLC and relay control systems, adhering strictly to operational standards. I presented monthly updates to senior management, highlighting completed projects and outlining upcoming plans.

To ensure the timely availability of critical components, I secured spare parts and forged partnerships with local vendors. I also formulated CAPEX and OPEX budgets and streamlined inventory management of critical spares, optimizing stock levels to support maintenance operations and minimize downtime.

Furthermore, I coordinated the scheduling and supervision of preventive maintenance (PM) and corrective maintenance (CM) activities to optimize equipment performance.

Gaining hands-on experience in the installation, commissioning, and maintenance of gear manufacturing machines, I worked with various equipment types, including gear hobbers, gear shavers, gear shapers, lathe machines, and grinders, as well as pumps (gear, vane, centrifugal), valves (two-way, four-way hydraulic and pneumatic, non-return, pressure reducing, gate, globe, butterfly), screw-type compressors, and gearboxes. I also conducted interviews to recruit and build a skilled technical team, managing and leading a diverse team of engineers and technicians.

Mechanical Engineer

• Coordinated the planning and scheduling of preventive and corrective maintenance to ensure optimal equipment performance and minimize downtime.
• Gained hands-on experience in major and top overhauls of NIGATA engines, including the maintenance of fuel injector pumps, fuel injectors, main bearing replacements, tappet adjustments, valve and guide replacements, valve seat repairs, hydraulic testing of cylinder heads, and deglazing of cylinder liners.
• Executed the overhauling of gate, globe, non-return, and butterfly valves, along with the maintenance of centrifugal, gear, reciprocating, air-driven positive displacement (PD) pumps and screw pumps, as well as air compressors (two-stage reciprocating type) and centrifuge/purifier systems.
• Gained hands-on experience in Maintenance of turbochargers, water tube boilers (20 tons) and plate-type counter-flow heat exchangers, ensuring efficient operation and reliability.
• Served as shift in-charge in addition to maintenance duties to manage plant operations during assigned shifts, ensuring smooth operation and adherence to safety protocols.