BSc in Mechanical Engineering

DAE(Mechanical)

Matriculation

Assistant Manager

Responsibilities AS Assistant Manager :

• I am managing a crusher with 3.5km long belt conveyor & limestone stacker/reclaimer area having a capacity of crusher & limestone stacker is 1200TPH & limestone reclaimer is 600TPH.
• Maintenance and replacement of crusher plant equipment like hammers, rotor bearings lining plates and v-belts.
• Maintenance and replacement of pulleys and rollers
• Maintenance and replacement of compressor part’s like air filter, oil filter and separator element.
• Maintenance and replacement of bag filter screw conveyor and rotary valve with bearings.
• Maintenance and replacement of limestone stacker/reclaimer equipment like bucket scraper, sprocket bearing and bucket scrapper chain, guide roller, harrow traveling wheels and traveling wheel gearbox.
• Alignments of motors, gear box, couplings and balancing of fans.
• Planning and effective preventive maintenance schedules of various machinery and instruments to increase machine up time / equipment reliability.

QA/QC Engineer

PROJECTS :
• Fabrication,Erection and Commissioning of Heavy Structural Steels downhill belt conveyor 3.5km long (BC-1,2&3) from crusher to plant (such as columns, beams, Bracings, Build up beams, Plate and pipe supports, stairs, ladders, Hand rails, checker plates etc).
• Waste Heat Recovery Power plant (20 M.W) Project
(Such as Fabrication,Erection and Commissioning of Structure, ducting, piping of
boilers,Turbines and equipment’s).
Responsibilities AS Quality Control Engineer:

• Conducting and participation of pre-inspection meetings with client and Vendors and formulating the ways of inspection at par with the approved inspection test plan
• Review of Inspection & Test Plan, Material verification, all stages of inspection, Dimensional inspection, Welding inspection, Final visual & painting inspection.
• Material and welding consumable inspection:- Inspection of raw material as per procurement order (P.O.) and reviewing of mill test certificate (MTC) and related procurement documents for traceability and conformance to mechanical /Chemical properties in accordance with applicable Codes & standard like ASTM, ASME, AWS, BS, AND API, etc. Inspection of filler rods, fluxes and shielding gases
• Fit-up Inspection:- Inspection of the fit-ups in the in-process stage with respect to visual, dimensional and orientation compliance as per the approved drawings and specifications
• Welding inspection:- Control of welding process as per applicable WPS & PQR requirements
• Blasting and painting inspection :- Blasting and painting inspection of various Fabricated products by using magnetic dry film gauge and calibrating with the approved / standard DFT gauges during blasting, priming, mid and final coat stages and maintaining the records for all the stages of inspection.
• Blasting and Painting equipment conditions are monitored and Painting instrument working condition and calibration date keep in updating, Maintained relevant documents in quality manner at all times.
• Before blasting and Painting environmental conditions were checked and verified and recorded,(Surface temperature, Air temperature ,Dew point and RH% )
• During the Painting application Wet film thickness checked with comb gauge and controls the quality of the job. Time intervals between coats checked and followed by manufacturer recommendation/Specifications. After cured the paints visual inspection/ DFT inspection carried out according to clients specification

Documentation:- Preparation of different types of documentation, inspection formats. Preparation of final dossier for small projects, shipping documents. Documentation control certificates & technical data as required by the customer such as NDT Reports, Final Inspection Reports, Calibration Records, and Welder Performance Certificates etc. (MTC, Visual/Dimensional Inspection Reports, WPS/PQR, NDT Reports, and Painting Inspection Reports) Review of Final Dossiers prior to acceptance of the product. Entering basic order events into job control system. Ensuring that the expediting guidelines are followed in quality activities.