About Muhammad Kamran Abbasi
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Experience 7 Years
Only For Ex-ServiceMan
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Viewed 32
About me
Results-driven professional engineer with expertise in inventory control, materials planning, maintenance, and projects execution within the manufacturing sector. Equipped with an in-depth understanding of manufacturing and operations principles acquired through an Executive MBA and backed by more than five (6+) years of diverse professional experience, both national and international, I am poised to tackle new challenges and contribute to organizational success.
Education
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2021 - 2023
3.26
Executive Master of Business and Administration (EMBA)
EMBA - Operations & Supply Chain Management
- 2014 - 2018
Experience
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2023 - Present
Yanbu Cement Company (YCC)
Lead Engineer – Material Planning and Inventory Control
• Reduced inventory holding costs by 15% through optimizing procurement timing and aligning
purchases with production schedules, ensuring a 98% stock availability rate.
• Improved spare parts availability by 20% while reducing overall inventory levels by 10% through
consistent safety stock level reviews and updates.
• Developed SOPs for disposal and write-off processes for expired and damaged inventory.
(Inventory value reduced by 122,073 SR)
• Detected and removed fake bearings from inventory to ensure accurate stock valuation.
(Inventory value reduced by 360,821 SR)
• Increased inventory efficiency by 25% through implementing ABC/XYZ material segmentation,
prioritizing high-consumption items, and reducing stockouts by 15%.
• Identified slow moving items and reallocated or consolidated storage areas to free up space for
more critical or fast-moving items.
• Streamlined item tagging for non-stock items and developed new racks. (Enhanced process
efficiency and increased storage capability)
• Reduced potential stockouts by 30% and improved on-time delivery by 20% by enhancing
procurement follow-up and logistics coordination.
• Reduced excess and obsolete stock by 18% over 6 months through phased disposal of outdated
inventory and implementation of automated reorder points.
Inventory Organization & Optimization Project:
• Led the warehouse team in optimizing inventory of 47,000 stocked items through physical
checking and data analysis:
• Increased available storage space by 27% through organizing materials and redefining locators
inside warehouse and outside yards.
• Optimized locators according to slow- & fast-moving items to reduce material issuance time during
shutdowns.
• 800K SR non-stock items identified and taken into stock.
• Applied new material identification tags on items.
• Merged 1682 duplicates, updated 950 descriptions, disposed of 64 damaged / expired items,
scrapped 38 items, obsoleted 47 items, corrected 630 stored items locations. -
2018 - 2022
Fauji Cement Company Limited (FCCL)
AM - Material & Spare Parts Planning Engineer
AM – Material & Spare Parts Planning Engineer July 2019 – Jan 2023
• Planned and followed up Purchase Requisitions, on SAP MM, for materials and spare parts related
to Haver & Boecker and Flsmidth Ventomatic Packing Plants, Atlas Copco & CompAir Compressors,
KSB Pumps, and other plant utilities
• 15+ reliable market vendors added to the procurement system through supplier sourcing
• Saved 22M while shifting from import procurement of OEM items to local purchase via R&D,
drawings development, and indigenization
• Regularly decoded preventive maintenance and condition monitoring charts on SAP PM Module
for scheduling shutdown jobs (CPM) and effectively arranging resources
• Prepared CAPEX & OPEX, developed BOMs & SOPs, while meeting plant KPIs
• Visible Felt Leader – conducting safety training and coaching workers on HSE protocols
• Led planning team (x04) in inventory optimization and control project to reduce inventory value by
20.7% (Key outcomes: 20,634 items classified|7,829 duplicate, obsolete, and slow-moving items
removed|14,190 items min/max optimized as SAP Standards).Trainee – Project Engineer Jan 2019 – Jun 2019
• Assisted in installation and commissioning of belt bucket elevator (Make: Aumund, 69.2m) at CF
Silo-I, for 3700 tons/day FLSmidth plant, to replace the existing obsolete airlift material transport
system. (Achievement: Power consumption reduced by 73% from 240kw to 65kw)
• Assisted in installation and commissioning of a new cement packing line including major
equipment of belt bucket elevator, vibrating screen, and rotary packer (Make: Haver and Boecker).
(Achievement: Cement dispatch capacity increased by 20%)Trainee – Maintenance Engineer July 2018 – Dec 2018
• Found and fixed potential air leakages in pneumatic pipes and fittings by conducting Air Audit of
plant, in collaboration with Atlas Copco. (Achievement: 8M/year cost savings)
• Assisted in overhauling of the main gearbox (Make: Flender P2DA) of rotary kiln, for ThyssenKrupp
GmbH 7600 tons/day capacity plant, in teamwork with German Engineer. (Achievement: Kiln
lighted up before the deadline, reduced plant downtime) -
2017 - 2017
Ibrahim Fibers Company Limited (IFL)
Intern - Maintenance Engineer
• Improved efficiency of the induced draft cooling towers through design modifications:
a) Optimized heat transfer by increasing contact time & area between spraying water and air
b) Cellulose film fill opted for the cooling tower to provide a target temperature drop of 15° -
2016 - 2016
Fauji Fertilizer Company Limited (FFC)
Intern - Maintenance Engineer
• Improved efficiency of shell & tube heat exchangers verified by ANSYS Fluent simulation
Honors & awards
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2023
Employee of the Year
Appraised by ‘Employee of the Year 2023’ and ‘Team Excellence’ Awards @ YCC
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2022
HSE Champion
HSE Champion @ FCCL
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2018
2nd Best FYP Award
2nd Best FYP Award @ GIKI Open House Competition’18
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2017
Honor Roll Certificate
Dean Honor Roll Certificates @ GIKI