About Muhammad Kamran Abbasi

  • Academic Level Master’s Degree
  • Industry CementManufacturing
  • Area of Expertise / Field MechanicalProject Management (PMP)
  • Experience 7 Years
  • Current Salary 750000
  • Age 28 - 32 Years
  • Gender Male
  • Marital Status Married
  • Father Name Muhammad Sabir Abbasi
  • Address Mianwali
  • City Mianwali
  • Secondary Contact Number +923336393637
  • Presently in Pakistan No
  • Only For Ex-ServiceMan

    • Ex-ServicemanNo
  • Service No. 0000
  • Served any FF / Govt / Related Organization after Retirement No
  • Viewed 32

About me

Results-driven professional engineer with expertise in inventory control, materials planning, maintenance, and projects execution within the manufacturing sector. Equipped with an in-depth understanding of manufacturing and operations principles acquired through an Executive MBA and backed by more than five (6+) years of diverse professional experience, both national and international, I am poised to tackle new challenges and contribute to organizational success.

Education

Experience

  • 2023 - Present
    Yanbu Cement Company (YCC)

    Lead Engineer – Material Planning and Inventory Control

    • Reduced inventory holding costs by 15% through optimizing procurement timing and aligning
    purchases with production schedules, ensuring a 98% stock availability rate.
    • Improved spare parts availability by 20% while reducing overall inventory levels by 10% through
    consistent safety stock level reviews and updates.
    • Developed SOPs for disposal and write-off processes for expired and damaged inventory.
    (Inventory value reduced by 122,073 SR)
    • Detected and removed fake bearings from inventory to ensure accurate stock valuation.
    (Inventory value reduced by 360,821 SR)
    • Increased inventory efficiency by 25% through implementing ABC/XYZ material segmentation,
    prioritizing high-consumption items, and reducing stockouts by 15%.
    • Identified slow moving items and reallocated or consolidated storage areas to free up space for
    more critical or fast-moving items.
    • Streamlined item tagging for non-stock items and developed new racks. (Enhanced process
    efficiency and increased storage capability)
    • Reduced potential stockouts by 30% and improved on-time delivery by 20% by enhancing
    procurement follow-up and logistics coordination.
    • Reduced excess and obsolete stock by 18% over 6 months through phased disposal of outdated
    inventory and implementation of automated reorder points.
    Inventory Organization & Optimization Project:
    • Led the warehouse team in optimizing inventory of 47,000 stocked items through physical
    checking and data analysis:
    • Increased available storage space by 27% through organizing materials and redefining locators
    inside warehouse and outside yards.
    • Optimized locators according to slow- & fast-moving items to reduce material issuance time during
    shutdowns.
    • 800K SR non-stock items identified and taken into stock.
    • Applied new material identification tags on items.
    • Merged 1682 duplicates, updated 950 descriptions, disposed of 64 damaged / expired items,
    scrapped 38 items, obsoleted 47 items, corrected 630 stored items locations.

  • 2018 - 2022
    Fauji Cement Company Limited (FCCL)

    AM - Material & Spare Parts Planning Engineer

    AM – Material & Spare Parts Planning Engineer July 2019 – Jan 2023
    • Planned and followed up Purchase Requisitions, on SAP MM, for materials and spare parts related
    to Haver & Boecker and Flsmidth Ventomatic Packing Plants, Atlas Copco & CompAir Compressors,
    KSB Pumps, and other plant utilities
    • 15+ reliable market vendors added to the procurement system through supplier sourcing
    • Saved 22M while shifting from import procurement of OEM items to local purchase via R&D,
    drawings development, and indigenization
    • Regularly decoded preventive maintenance and condition monitoring charts on SAP PM Module
    for scheduling shutdown jobs (CPM) and effectively arranging resources
    • Prepared CAPEX & OPEX, developed BOMs & SOPs, while meeting plant KPIs
    • Visible Felt Leader – conducting safety training and coaching workers on HSE protocols
    • Led planning team (x04) in inventory optimization and control project to reduce inventory value by
    20.7% (Key outcomes: 20,634 items classified|7,829 duplicate, obsolete, and slow-moving items
    removed|14,190 items min/max optimized as SAP Standards).

    Trainee – Project Engineer Jan 2019 – Jun 2019
    • Assisted in installation and commissioning of belt bucket elevator (Make: Aumund, 69.2m) at CF
    Silo-I, for 3700 tons/day FLSmidth plant, to replace the existing obsolete airlift material transport
    system. (Achievement: Power consumption reduced by 73% from 240kw to 65kw)
    • Assisted in installation and commissioning of a new cement packing line including major
    equipment of belt bucket elevator, vibrating screen, and rotary packer (Make: Haver and Boecker).
    (Achievement: Cement dispatch capacity increased by 20%)

    Trainee – Maintenance Engineer July 2018 – Dec 2018
    • Found and fixed potential air leakages in pneumatic pipes and fittings by conducting Air Audit of
    plant, in collaboration with Atlas Copco. (Achievement: 8M/year cost savings)
    • Assisted in overhauling of the main gearbox (Make: Flender P2DA) of rotary kiln, for ThyssenKrupp
    GmbH 7600 tons/day capacity plant, in teamwork with German Engineer. (Achievement: Kiln
    lighted up before the deadline, reduced plant downtime)

  • 2017 - 2017
    Ibrahim Fibers Company Limited (IFL)

    Intern - Maintenance Engineer

    • Improved efficiency of the induced draft cooling towers through design modifications:
    a) Optimized heat transfer by increasing contact time & area between spraying water and air
    b) Cellulose film fill opted for the cooling tower to provide a target temperature drop of 15°

  • 2016 - 2016
    Fauji Fertilizer Company Limited (FFC)

    Intern - Maintenance Engineer

    • Improved efficiency of shell & tube heat exchangers verified by ANSYS Fluent simulation

Languages

English
Proficient
Urdu
Proficient
Arabic
Beginner

Honors & awards

Skills